Machining accuracy due to tool or workpiece vibrations

Brian P. Mann; Matthew J. Bartow; Keith A. Young; Philip V. Bayly; Tony L. Schmitz

doi:10.1115/IMECE2003-41991

Machining accuracy due to tool or workpiece vibrations

Brian P. Mann, Matthew J. Bartow, Keith A. Young, Philip V. Bayly, Tony L. Schmitz

Research output: Contribution to conference › Paper › peer-review

11 Scopus citations

Abstract

This paper presents a newly developed method for predicting dimensional errors caused by vibrations of either the cutting tool or workpiece. In previous literature, this phenomenon has been described as the "surface location error" from process dynamics. Analytical predictions are compared to several milling experiments: 1) a flexible workpiece and rigid tool; and 2) a rigid workpiece and flexible tool. Tool or workpiece vibrations were measured with non-contact sensors during the cutting process. In addition, dimensional errors were directly measured on machined pans. The results from experimental cutting tests show good agreement with theoretical predictions.

Original language	English
Pages	55-62
Number of pages	8
DOIs	https://doi.org/10.1115/IMECE2003-41991
State	Published - 2003
Event	2003 ASME International Mechanical Engineering Congress - Washington, DC., United States Duration: Nov 15 2003 → Nov 21 2003

Conference

Conference	2003 ASME International Mechanical Engineering Congress
Country/Territory	United States
City	Washington, DC.
Period	11/15/03 → 11/21/03

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10.1115/IMECE2003-41991

Cite this

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title = "Machining accuracy due to tool or workpiece vibrations",

abstract = "This paper presents a newly developed method for predicting dimensional errors caused by vibrations of either the cutting tool or workpiece. In previous literature, this phenomenon has been described as the {"}surface location error{"} from process dynamics. Analytical predictions are compared to several milling experiments: 1) a flexible workpiece and rigid tool; and 2) a rigid workpiece and flexible tool. Tool or workpiece vibrations were measured with non-contact sensors during the cutting process. In addition, dimensional errors were directly measured on machined pans. The results from experimental cutting tests show good agreement with theoretical predictions.",

author = "Mann, {Brian P.} and Bartow, {Matthew J.} and Young, {Keith A.} and Bayly, {Philip V.} and Schmitz, {Tony L.}",

year = "2003",

doi = "10.1115/IMECE2003-41991",

language = "English",

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note = "2003 ASME International Mechanical Engineering Congress ; Conference date: 15-11-2003 Through 21-11-2003",

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T1 - Machining accuracy due to tool or workpiece vibrations

AU - Mann, Brian P.

AU - Bartow, Matthew J.

AU - Young, Keith A.

AU - Bayly, Philip V.

AU - Schmitz, Tony L.

PY - 2003

Y1 - 2003

N2 - This paper presents a newly developed method for predicting dimensional errors caused by vibrations of either the cutting tool or workpiece. In previous literature, this phenomenon has been described as the "surface location error" from process dynamics. Analytical predictions are compared to several milling experiments: 1) a flexible workpiece and rigid tool; and 2) a rigid workpiece and flexible tool. Tool or workpiece vibrations were measured with non-contact sensors during the cutting process. In addition, dimensional errors were directly measured on machined pans. The results from experimental cutting tests show good agreement with theoretical predictions.

AB - This paper presents a newly developed method for predicting dimensional errors caused by vibrations of either the cutting tool or workpiece. In previous literature, this phenomenon has been described as the "surface location error" from process dynamics. Analytical predictions are compared to several milling experiments: 1) a flexible workpiece and rigid tool; and 2) a rigid workpiece and flexible tool. Tool or workpiece vibrations were measured with non-contact sensors during the cutting process. In addition, dimensional errors were directly measured on machined pans. The results from experimental cutting tests show good agreement with theoretical predictions.

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U2 - 10.1115/IMECE2003-41991

DO - 10.1115/IMECE2003-41991

M3 - Paper

AN - SCOPUS:1842591181

SP - 55

EP - 62

T2 - 2003 ASME International Mechanical Engineering Congress

Y2 - 15 November 2003 through 21 November 2003

ER -

Machining accuracy due to tool or workpiece vibrations

Abstract

Conference

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