Design and Implementation of High Voltage Photovoltaic Electrolysis System for Solar Fuel Production from CO₂

Growing interest in the use of CO₂ as a feedstock for fuel generation has led to increased interest in solar CO₂ electrolysis for renewable fuel generation which has a variety of applications ranging from providing renewable sources for energy-dense carbon fuels, to curbing high-density emissions from power plants, industries and automobiles. The challenges of integrated solar-to-carbon fuel converters, where the photovoltaic (PV) material is immersed in the electrolyte, are well-known: the need for unique PV cell designs; material incompatibility; corrosion; and optical losses. In this paper, a PV-electrolysis system is presented, where a flow-cell electrolyzer is power-matched to a high-performance solar PV module array which has two system design advantages: 1) use of standard PV cells external to the electrolyzer, which allows de-coupling the design, fabrication and operation of the PV system from that of the electrolyzer; and 2) enabling optimization of the PV configuration to maximize power coupling efficiency to the specific electrolyzer Tafel curve, with or without the use of electronic power-conditioning devices. The implemented system resulted in a peak SFE of 6.5%, a competitive solar-to-fuel efficiency (SFE) figure to those reported in literature.